🔥 MIG Welding Stainless Steel

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We have some 1/4″ Stainless Steel that a former student asked us to help him out with. We will show a few quick tips on how to MIG weld Stainless Steel in the horizontal and vertical positions.

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  1. I'd like to see a cut and etch on that part. What can be done to get rid of the peak in the horizontal fillet with this wire and gas running that hot?

  2. I've done some repairs on exhaust pipes using my mig welder. One thing I've consistently noticed is that rust occurs mainly on the weld joints, and not so much on the aluminized steel pipes themselves. Is it possible to use stainless steel mig wires with tri-mixed gas to weld these pipes and create weld joints that don't rust?

  3. any chance you could give tips on thicker stainless? I have to weld an 8" OD 3/8" wall pipe to a 5/8" flange (a pole mounted to ground essentially, with gusseting to edge of flange) . All stainless. I do a lot of art (large scale sculpture) welding from stainless using .035 wire and 98%arg/2%c02 with great results, but this would be a multi pass. I have machines capable of spray and have bottles of tri mix, but was looking for some techniques for doing multi pass or spray on thicker stainless. I just worry about how to handle the heat since it gets so concentrated.

    really appreciate your channel. its been a great resource and has definitely helped me improve my mig techniques and my understanding of what is going on.

  4. The weld itself fuses the metal only where the bead touches it? Where the two pieces of stainless touch each other (the narrow face/edge of the vertical sitting on the flat face of the horizontal) there is no fusion there, is it? Trying to understand better the welding process. If I were to grind that weld to 90 degree corners, the two pieces would come apart, right?

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