Categories: Metal work

NO WELDING DIY Grill Grates. Cheap and easy

An inexpensive way to replace grill grates with expanded metal mesh for almost any grill without a plasma cutter, welding equipment, or a cutting torch. This took me about an hour. You can get the expanded metal mesh from just about any hardware store. You’ll also need an angle grinder with a steel cutting disk. You’ll also need a piece of scrap lumber to cut a slot into to bend the metal.

I don’t know the gage of the expanded metal but it was the thinner option at Home Depot and it was not galvanized.

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View Comments

  • I stumbled upon this video and, first of all, admire your hands-on practical skills

    I am a metal manufacturer in China, I can produce expanded metal mesh, if you mass production, you can consider me, thank you very much

  • Looks sturdy, what thickness are those grates?

  • I have that same grill. Except my firebox was toasted. Needed to use some high heat epoxy to patch the holes.

  • ........There is the answer, since I'm certainly not paying $100 for replacement grills. Which is straight up robbery.

  • Im in the same predicament! Good working grill with no grate!! Ima gonna try this oit!!

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